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PYPG series pressure parallel-flow spray dryer equipment
The PPG series pressure co-current spray dryer is a highly efficient dryer equipment suitable for dryer materials such as animal and plant protein extracts, fermentation concentrates, plastic additives, and soluble dyes. It produces spherical particles with a concentrated particle size distribution and good water solubility. The raw material is atomized by a high-pressure pump and mixed with hot air from the top of the dryer tower for simultaneous dryer. The pressure and flow rate of the liquid pump and the size of the spray nozzle are designed according to the product process requirements, determining the size of the spherical particles. The granular product is discharged from the bottom of the dryer tower, and the dried humid air is discharged after dust removal through a dust collection system via the central air outlet pipe.
Application Areas:
1. Food: Milk powder, soy milk powder, flavors and fragrances, natural pigments, instant tea, tea extracts, tea polyphenols, coffee powder, fruit juice powder, sea buckthorn juice, biological proteins, seafood protein peptides, vegetable powder, soy protein, soy polysaccharides, corn syrup, oligosaccharides, collagen peptides, plant extracts, chicken liver powder, enzymes, chondroitin sulfate, nutrients, etc.;
2. Feed: Blood protein, plasma globulin, feed additives, yeast fermentation liquid, etc.;
3. Chemicals: Laundry detergent, calcium pantothenate, dyes, pigments, polyphenols, catalysts, etc.
Specifications and Parameters:
Model | 50 | 100 | 150 | 200 | 300 | 500 | 1000 |
Water Evaporation Rate (kg/h) | 50 | 100 | 150 | 200 | 300 | 500 | 1000 |
Dimensions(ФxH) mm | 1600*8900 | 2000*11500 | 2400*13500 | 2800*14800 | 3200*15400 | 3800*18800 | 4600*22500 |
High-Pressure Pump Pressure(mpa) | 2~10 | ||||||
Power(kw) | 8.5 | 14 | 22 | 24 | 30 | 82 | 130 |
Inlet Air Temperature(℃) | 140~350 | ||||||
Product Moisture Content % | <5 (can reach 0.5) | ||||||
Dry Powder Recovery Rate% | >97 | ||||||
Electric Heating Power(kw) | 75 | 120 | 150 | When the temperature is below 200 degrees Celsius, the specific application should be based on the actual technology. | |||
Electric Steam(Mpa+KW) | 0.5+54 | 0.6+90 | 0.6+180 | ||||
Hot Air Furnace(Kcal/h) | 100000 | 150000 | 200000 | 300000 | 400000 | 500000 | 1200000 |
YYPG Series Pressure Countercurrent Spray dryer Equipment - Detailed Introduction
The YPG pressure countercurrent spray dryer is a specialized granulation spray dryer equipment designed according to product process and particle size requirements. This pressure granulation spray dryer equipment uses high-pressure precision control to atomize the raw material into micron-sized droplets. The heated air from the heating system enters from the top of the dryer tower, while the liquid material enters the dryer chamber from the bottom center of the dryer tower, moving upwards. The hot air and liquid material are mixed, and the dryer process takes place in 5-15 seconds. The dried product is collected directly under gravity.
Application Areas
1. Ceramics: Aluminum oxide, ceramic materials, piezoelectric ceramics, zinc oxide, zirconium oxide, aluminum fluoride, ceramic slurry, glaze slurry, ferrite magnetic materials, special ceramics, etc.;
2. Chemicals: Precipitated silica, ferrite, lignin, magnesium chloride, lithium chloride, protective slag, calcium carbide, carbonates, etc.
3. Food Processing: Processing objects include concentrated dairy products, coffee extracts, and collagen solutions. The dryer process uses nitrogen protection to prevent oxidation of heat-sensitive components.
4. Pharmaceutical Production: Used for dryer and granulation of traditional Chinese medicine extracts and antibiotic suspensions. The equipment is equipped with a CIP cleaning system and a GMP-grade sealed structure.
Specifications and Parameters
Model | YPG25 | YPG50 | YPG100 | YPG150 | YPG200 | YPG300 | YPG500 | YPG1000-2000 |
Water evaporation rate(kg/h) | 50 | 100 | 150 | 200 | 300 | 500 | 1000 | The instructions are determined based on the actual circumstances. |
Feeding pump power(kw) | 0.75 | 4 | 7.5 | 11 | 15 | 22 | 300 | |
Feeding pump pressure(mpa) | Adjust the setting between 0.6 and 5 based on material testing results; typical operation is between 1 and 3. | |||||||
Heating method | Electric | Electric + Steam | Electric + Coal (Oil) fired hot air furnace | |||||
Tower diameter(mm) | 1300 | 1800 | 2400 | 2600 | 2800 | 3200 | 3800 | |
Total equipment height(mm) | 7800 | 9200 | 11600 | 14000 | 15300 | 17100 | 19000 | |
TYPG Series Precision Ceramic Dedicated Pressure Countercurrent Spray Dryer: Detailed Introduction
This precision ceramic dedicated dryer equipment is specifically designed to meet the dryer needs of high-performance precision ceramic materials. The equipment utilizes an advanced hot air circulation and intelligent temperature control system to ensure uniform and controllable temperature within the dryer chamber, effectively preventing thermal stress cracks in ceramic materials caused by temperature fluctuations. Its unique dryer chamber design, combined with efficient air distribution technology, achieves rapid and uniform dryer of materials while protecting the microstructure and performance of the ceramics. It is a key piece of equipment for improving the quality and production efficiency of precision ceramic products.
Application Areas:
New Energy Vehicles: dryer of lithium-ion battery cathode materials, improving product particle size distribution uniformity.
Consumer Electronics: Preparation of precision ceramic components such as zirconia and alumina.
Biomedical: dryer of traditional Chinese medicine extracts, meeting high purity requirements.
Semiconductor Chips: Production of high-density ceramic substrates.
Specifications
Model | TYPG-12 | TYPG-16 | TYPG-20 | TYPG-25 | TYPG-30 | TYPG-35 |
Water Evaporation Rate (kg/h) | 5kg/h | 10kg/h | 15kg/h | 30kg/h | 75kg/h | 110kg/h |
dryer Chamber Dimensions (mm) | φ1200 | φ1600 | φ2000 | φ2500 | φ3000 | φ3500 |
dryer Chamber Accessories | Manhole, observation window, lighting window, product recovery bin, air vibrator (3 units on the cone) | |||||
Product Recovery Method | Low-profile design, two-point recovery | |||||
Liquid Feed Method | Peristaltic pump | |||||
Liquid Pump Capacity | 10kg/h | 20kg/h | 30kg/h | 60kg/h | 150kg/h | 220kg/h |
Heating Source | Electric heater | Combustion furnace | ||||
Technological Leadership and AdvantagesWuxi Shangde dryer Equipment Co., Ltd., as a leading enterprise in the domestic dryer equipment field, boasts over 20 years of professional R&D and manufacturing experience, and its core technological advantages are at the forefront of the industry. The company
Wuxi Shangde dryer Equipment Co., Ltd. is a manufacturing enterprise specializing in the design and manufacture of various dryer equipment. It is a member of the China General Machinery Industry Association and a council member of the dryer Branch. For more than ten years since its establishment, th
Wuxi Shangde dryer Equipment Co., Ltd.'s Advantages in the Pet Food Protein Processing IndustryWuxi (Sanling) Shangde dryer Equipment Co., Ltd., established in 2004, is headquartered in Wuxi Huishan Economic Development Zone. With a registered capital of 8 million RMB, it is a national high-tech ent
Wuxi Shangde dryer Equipment Co., Ltd. is a manufacturing enterprise specializing in the design and manufacture of various dryer equipment. It is a member of the China General Machinery Industry Association and a council member of the dryer Branch. For more than ten years since its establishment, th
Wuxi Shangde dryer Equipment Co., Ltd. is a manufacturing enterprise specializing in the design and manufacture of various dryer equipment. It is a member of the China General Machinery Industry Association and a council member of the dryer Branch. For more than ten years since its establishment, th
Leading Technological AdvantagesWuxi Shangde dryer Equipment Co., Ltd., as a leading enterprise in the domestic dryer equipment field, possesses over 20 years of professional R&D and manufacturing experience, and its core technological advantages are at the forefront of the industry. The company has
Wuxi Shangde Drying Equipment Co., Ltd. is a manufacturing enterprise specializing in the design and manufacture of various drying equipment. It is a member of the China General Machinery Industry Association and a council member of the Drying Branch. For more than ten years since its establishment,